基于多电流特征形态组合模式挖掘的层冷辊电机故障诊断

马天雨; 刘思亚; 刘金平; 郑之伟; 李志鹏

doi:10.12263/DZXB.20211596

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基于多电流特征形态组合模式挖掘的层冷辊电机故障诊断

学术论文 | 更新时间：2025-12-08

- 基于多电流特征形态组合模式挖掘的层冷辊电机故障诊断
- Fault Diagnosis of Laminar Cooling Roller Motor Based on Morphological Combination Patterns Mining of Multi-Current Features
- 电子学报 2023年51卷第4期页码：870-878
- 作者机构：
  
  1.湖南师范大学物理与电子科学学院，湖南长沙 410006
  2.湖南师范大学信息科学与工程学院，湖南长沙 410006
- 作者简介：
  
  [ "马天雨　男，1978年10月生，甘肃白银人.博士，现为湖南师范大学电子系讲师、硕士生导师.主要研究方向为基于大数据深度学习的工业过程智能化.E-mail: mty@hunnu.edu.cn" ]
  [ "刘思亚男，1998年5月生，湖南衡东人.湖南师范大学电子与通信工程专业硕士.主要研究方向为基于深度学习的故障诊断　E-mail: mty@hunnu.edu.cn" ]
  [ "刘金平（通讯作者）　男，1983 年 9 月生，湖南洞口人. 博士，现为湖南师范大学信息科学与工程学院教授. 主要从事智能信息处理、过程监测、故障诊断等相关研究. E-mail: ljp202518@163.com" ]
- 基金信息：
  
  国家自然科学基金面上项目(61971188)
- DOI：10.12263/DZXB.20211596
  中图分类号： TP277
- 收稿：2021-11-29，
  
  修回：2022-08-31，
  
  纸质出版：2023-04-25
- 稿件说明：
移动端阅览
马天雨,刘思亚,刘金平等.基于多电流特征形态组合模式挖掘的层冷辊电机故障诊断[J].电子学报,2023,51(04):870-878.

MA Tian-yu,LIU Si-ya,LIU Jin-ping,et al.Fault Diagnosis of Laminar Cooling Roller Motor Based on Morphological Combination Patterns Mining of Multi-Current Features[J].ACTA ELECTRONICA SINICA,2023,51(04):870-878.
马天雨,刘思亚,刘金平等.基于多电流特征形态组合模式挖掘的层冷辊电机故障诊断[J].电子学报,2023,51(04):870-878. DOI： 10.12263/DZXB.20211596.

MA Tian-yu,LIU Si-ya,LIU Jin-ping,et al.Fault Diagnosis of Laminar Cooling Roller Motor Based on Morphological Combination Patterns Mining of Multi-Current Features[J].ACTA ELECTRONICA SINICA,2023,51(04):870-878. DOI： 10.12263/DZXB.20211596.

摘要

针对人工点检层冷辊电机存在过度维修和故障漏报的问题，本文提出一种基于多电流特征形态组合模式挖掘的故障诊断方法.该方法选取与故障相关的六种关键电流特征，计算各特征的上下分位数形成边界，采用Bayes-L-BFGS（Bayes Limited-memory Broyden-Fletcher-Goldfarb-Shanno）算法自动拟合出各特征的边界形态；针对形态样本少的问题，本文提出一种用于形态识别的SCNN（Spetial Convolutional Neural Network）-Transformer模型. 通过训练Siamese-CNN准确识别边界形态，并训练Transformer识别边界时序关系与形态变化程度，融合两个模型的识别结果确定边界形态类型；以边界形态类型作为基因片段，采用遗传算法挖掘出不同故障对应的多电流特征形态组合模式，形成用于故障类型匹配的形态组合模式库.在某钢厂层冷辊电机上对本文方法进行在线验证，准确率超过90%，无关键故障漏报与误报.

Abstract

Aiming at the problems of excessive maintenance and fault omission of laminar cooling roller motor in the manual inspection layer

this paper proposes a fault diagnosis method based on morphological combination patterns mining of multi-current features. This method selects six key current features related to the fault

calculates each upper and lower quantiles of the features to form the boundary

and the Bayes-L-BFGS (Bayes Limited-memory Broyden-Fletcher-Goldfarb-Shanno) algorithm is used to automatically fit the boundary morphology of each feature. For the problem of few morphological samples

a SCNN (Spetial Convolutional Neural Network)-Transformer model for morphological recognition is proposed. By training Siamese-CNN

the model accurately identifies the boundary morphology

and trains Transformer to identify the boundary timing relationship and the degree of morphological change

and combines the recognition results of the two models to determine the morphological type. The paper uses the morphological type as the gene segment

and the genetic algorithm is used to mine the morphological combination patterns of multi-current features corresponding to different faults. The fault morphological combination patterns is used to form a morphological combination patterns library for fault type matching. The proposed method is verified online on laminar cooling roller motors in a steel mill

and the accuracy rate exceeds 90% with no missing or false alarm of key faults.

关键词

Keywords

references

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