景德镇陶瓷学院机械电子工程系,江西,景德镇,333403
纸质出版:2014
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刘蜀阳, 韩志宏. 正极性电火花加工的损耗机理及其参数分析[J]. 电子学报, 2014,42(12):2489-2494.
LIU Shu-yang, HAN Zhi-hong. The Study on the Mechanism of Electrode Wear in Positive EDM Process and Its Effective Parameters Analysis[J]. Acta Electronica Sinica, 2014, 42(12): 2489-2494.
刘蜀阳, 韩志宏. 正极性电火花加工的损耗机理及其参数分析[J]. 电子学报, 2014,42(12):2489-2494. DOI: 10.3969/j.issn.0372-2112.2014.12.022.
LIU Shu-yang, HAN Zhi-hong. The Study on the Mechanism of Electrode Wear in Positive EDM Process and Its Effective Parameters Analysis[J]. Acta Electronica Sinica, 2014, 42(12): 2489-2494. DOI: 10.3969/j.issn.0372-2112.2014.12.022.
本文基于场致发射电子对阳极表面材的料溅射能量分析
研究了引起正极性电火花加工时阳极材料的损耗机理
并给出了正极性加工时电极损耗率的理论极大值与极小值方程.设计并进行了不同工艺参数下紫铜电极和A3#钢电极单孔电火花加工对比实验
实验表明:相同工艺参数下
紫铜电极比A3#钢电极加工时的极间放电能量大
加工效率对比上前者是后者的极的75倍多
但电极材料的损耗率对比上
前者是后者的近10倍;不同工艺参数下
极间有效放电时间和放电能量越大
加工效率越高
相应的电极的损耗率也增加
但损耗率的增加程度要远小于加工效率的提高程度.
Through the sputtering power analysis of field-emission electrons which hit on the end surface of positive electrode in single discharging pulse
the material wear mechanism of positive electrical discharging machining(short in EDM)process was studied
and theoretical prediction equations of maximum and minimum material wear ratio of electrodes were deduced too.A series of single-hole EDM experiments were designed and the experimental results show that
the mean discharging power produced by the electrode of copper is nearly 75 times higher than that of A3# steel when the other processing parameters are the same
and material wear ratio of the former is almost 10 times than that of the latter;both the machining efficiency and the material wear ratio of electrode increase with the improvement of valid work time and the pulse discharging power
and the increasing degree of machining efficiency is more significant than that of the material wear ratio of tool electrode.
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